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Streamlined Inspections & Summary Reports

2/5/2025

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I’ve been involved in the chimney industry since the late ‘70s when my wife and I started our chimney sweeping business. Anyone who was a sweep during this time enjoyed a business that boomed during the fall and winter, then fell off in the spring and summer. How times have changed. In these early days, there were no criteria for chimney inspections. Chimney sweeps swept the chimney, maybe noted some issues to the homeowner about the soot level,and left. Litigation and insurance companies started to change the industry and were the basis for developing the industry’s Standard of Care. 
Taking the NFPA 211 Annex and placing it into installation type.
One day, at the turn of the century, as I sat on my deck relaxing, my mind wandered back to the year 1998 when a bunch of guys and I drafted the Levels of Inspections, Degrees of Access, and the list of inspection items in Chapters 14 & 15 and in the NFPA 211 Annex. As I thought about how it would be incorporated into a chimney technician’s inspection, I realized it would be difficult for the technician to try to hit all the inspection items from memory. Additionally, some items would apply to one type of installation, but not all. Today, 25 years later, some chimney technicians are still missing inspection items from NFPA 211. It’s almost as if our industry Standard of Care slipped through our fingers. Is it because there are too many items for a technician to inspect? No, we've become lazy and pick and choose what we want. This led me to begin my 10,000 hours of creating what became the Flue and Hearth Notes™ inspection forms. 
Different Installation Types.
Forty years ago, before NFPA 211’s Inspection criteria, an inspection form was created with a fireplace and a handful of inspection items to check. It was in triplicate form, and chimney sweeps used it for all types of installations. It was used for all chimneys. However, a fireplace inspection differs dramatically from a chimney serving a gas water heater and an oil boiler venting into one flue. Unfortunately, some chimney sweeps and technicians still use these forms.  Twenty years ago, I envisioned building a comprehensive inspection form Based on NFPA 211 but for specific applications such as a Masonry Fireplace, a Prefabricated Fireplace, a Masonry Thimble Chimney Serving an Appliance(s), and a Prefabricated Chimney Serving an Appliance(s).  Although these installations all have chimneys, each chimney vents a different type of heating unit or fireplace. In addition, the fuels can differ: LP gas, natural gas, oil, coal, wood, and pellets.
No installations are the same, but you will see the same types of defects.
Every installation is unique, but the types of defects are the same across the board. For instance, defects can range from vertical and horizontal cracks, protruding mortar joints, stacked liners, and misaligned liners to missing chimney liners.
Start creating a Unity track: Defining what’s important.
One of my all-time favorite stories is one Tom Grandy shared about a trip to the dentist. As with any dental visit, almost everyone gets the lecture about how to floss twice a day, and we are given the same demonstration of how to floss each time we brush. One day, after a lecture on flossing, Tom shared what we all feel, and the dentists regularly hear. “I hate to floss!” I suppose that day, the dentist had heard it for the umpteenth time, and he was ready. He responded, “OK, just do the teeth you want to keep!” This has similarities to our industry. A technician can’t just pick and choose what they want to search for (the insurable cracked flue liner). All inspection items must be investigated (NFPA 211, Chapters 14, 15, and the Annex). I felt pulling all this together would create unity on chimney inspections in our industry since it didn’t seem to be happening.
The start of the Flue and Hearth Notes™ (10,000 hours) of form building and why and how they are built.
I began with the vision of a unified form. I grouped inspection items with installation types. I further included an area for defects related to specific areas, such as a chimney liner. I grouped inspection items per area where they were found in the chimney or fireplace. I included information on appliances. I had professionally created drawings and pulled everything into multiple inspection report forms. Recently, I added more forms to the offering and broke them down by fuels. We now have eight form types: Masonry Fireplace, Masonry Fireplace with a Hearth Stove, Masonry Fireplace with an Insert, Masonry Thimble Chimney Serving a Solid Fuel Appliance, Masonry Thimble Chimney Serving a Liquid Fuel Appliance(s), Prefabricated Chimney Serving a Solid Fuel Appliance, Prefabricated Chimney Serving a Liquid Fuel(s) Appliance, and Prefabricated Fireplace and Chimney. We have Level I and Level II forms for each installation type. That’s 16 forms in total. But then, we went a step further.

A man and woman stand next to their vehicle with chimney sweeping equipment.
Tom and Esther Urban prepare to sweep chimneys in 1980. They saw the need to manufacture a chimney camera and started making them over 40 years ago.
A man is leaning over the steering wheel, looking scared and exhausted.
Trying to remember all of the inspection items in NFPA 211 Chapters 14 & 15, and the Annex can be tough even for seasoned veterans.
This form has a fireplace drawing and a handful of inspection items.
This outdated inspection form was created in the 1980s. It has been outdated for several years. It does not cover all of the inspection items in the NFPA 211 Standard, Chapters 14 & 15, and the Annex. Also, it is not a "catch all" form. It specifically targets a fireplace.
The inspection form lists multiple inspection items by transition of the fireplace. It includes a fireplace drawing. It is a Level I form.
The Flue & Hearth Notes™ Inspection forms is a Do-Confirm checklist with questions based on NFPA 211, Chapters 14 & 15 and the Annex. This is the form for a Level 1 inspection. A Level 2 form is also available. There are eight form types as listed in the image below. Click the image for more information.
Picture
There are 8 installation types available for these forms: Masonry Fireplace & Chimney, Masonry Fireplace & Chimney Serving a Hearth Stove, Masonry Fireplace & Chimney Serving an Insert, Masonry Thimble Chimney Serving a Solid Fuel Appliance, Masonry Thimble Chimney Serving a Liquid Fuel(s) Appliance(s), Prefabricated Fireplace & Chimney, Prefabricated Chimney Serving a Solid Fuel Appliance, Prefabricated Chimney Serving a Liquid Fuel(s) Appliance(s). For each type there is Level 1 and Level 2 forms.
​Summary Forms
We brainstormed one day and came up with the need for a new type of form. We call this form a Summary Form. These forms are available in the same installation types listed above. These forms are unique because we further break the installation into sections, as featured below. Within these sections is a color-coded area key to check whether it’s in Operational Ready Condition, Operational Deficient Condition, or Hazardous Condition. Documenting your findings this way makes sense. For instance, the flue liners “C” may be damaged. Based on this finding, condemning the whole chimney and telling the customer it is hazardous is incorrect. Maybe areas D-H are in Operational-Ready Condition. Maybe areas A & B are in Operational Deficient Condition – meaning the crown is cracked, needs some repairs, and the chimney from the roof up (B) needs tuckpointing. It’s great to get good news with the not-so-good news.
There are 8 fireplace drawings with different transition areas highlighted.
There are 8 installation types of Summary Forms. These forms break down the installation by transitions. They are designed as an easy-to-understand form for the customers. Included is Conditions featuring: Operational Ready, Operational Deficient, and Hazardous Conditions. There are two pages for drawings that correspond to the notes page with letters. For more information, please click the image above.
PictureOur Summary Forms are designed for your customer. It breaks out the conditions of each section, where you can check off the condition to the left of the description.
Another beautiful part of this form is the explanations included for the three conditions. If used correctly, these forms will convey to the homeowner the findings of your inspection in an easy-to-understand format. In addition to explaining the conditions, they include a cover page where your information and receipt can be placed. 
​Start when business is good, so you are ready when the slow times start!
Suppose you put the principles of inspection unity into practice now. When the slow times come, your business will thrive with forward-scheduling items like tuckpointing (Operational Deficient) that can wait for repairs. Your team will perform their inspections using the NFPA 211 Inspection Items, and they will all be on the same page. Your technicians will evaluate the entire chimney per the forms (and Industry Standard of Care), finding defects and verifying conditions. They can communicate the areas of their chimney that are in Operational-Ready Condition. Some may need fixing but not immediately (Operational-Deficient), and some may need repair before further use (Hazardous Condition). 
You stop trying to sell the job when the job can sell itself without using scare tactics of condemning an entire chimney. If you can continue to do what you’re doing, you will quickly put yourselves and the industry out of business. 
Standardizing inspection requirements across the board puts everyone on a level playing field. Everyone should already be checking everything outlined in NFPA 211. Some companies do and are very diligent about it. Unity and standardization are the keys to moving your business and this industry forward. Thanks for listening. Tom

A form shows transition points in the chimney which match up the copy with the images.
These images show an inspection using the Summary Forms. Each image follows the transition point of the chimney which corresponds to the transition location with letters. It's easy to match up the letter on the copy to the letter on the image.
#chimney inspection, #fireplace inspection, Prefabricated fireplace, #chimney damage, #flue damage, #flue inspection, #inspection form, #inspection report, #NFPA 211, #National Fire Protection Association, #Chimney Sweeps, #Chimney Industry, #Chimney Standard of Care, #Inspection items, #operational ready, #operational deficient, #hazardous, #chimney transitions, #solid fuel chimney, #liquid fuel chimney
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What Our Industry Is Missing

2/3/2025

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​I recently read that people spend much of their spare time on smartphones and the internet. Hey, with so much information and entertainment, why pick up a book or learn a new hobby when you can watch someone else in an app? The desire to discover, learn more, understand, and be the best is diminishing. Instead of scanning the entire flue, searching every crack and joint, the inspection often stops at the vertical crack in the flue tile. It’s like a “good enough” mentality. When it comes to chimneys, if defects are missed, is this ever “good enough”? It seems that we, as an industry, are failing the American Public.
Insufficient or poor-quality information
I’ve been sent reports from homeowners all over the US. They are concerned, and from these reports I’ve seen, they have a right to be. Some of these reports have been from industry “leaders.”
In these reports, confusion is woven into many of the inspection reports I’ve received. Some contain a multitude of pages (up to 20+). Some have paragraphs on some pages, and several pages later, the corresponding image sits surrounded by other images. Connecting the paragraphs with the photos is impossible in the homeowner's eyes. In addition, I’ve picked up on some defects from the pictures not mentioned in the report and incorrect information in the report.
Some sweeps still use the old single fireplace with checkboxes from almost four decades ago. The customer wonders what a fireplace form has to do with their oil boiler and gas water heater. Then there’s NFPA 211 Chapters 14 and 15, along with the inspection items, which aren’t listed on these old forms. 
 Some reports contain technical jargon and scary words like condemned, house fire, death, etc. The customers don’t understand what’s going on. They feel pushed and aren’t sure where to turn to get their questions answered. Sometimes, a competitor straightens them out. Other times, they find us online and send us copies of their reports. This is a credibility wrecker within this industry. 
Customers won’t buy something they don’t understand.
Customers who don’t understand why they need a repair may get a second opinion because the report is weighted in technical jargon and scare tactics. It’s essential that the customer understands the defect first and then is presented with a solution written in an easy-to-understand manner. That’s called solution selling. Present the defect so the customer understands the problem. THEN, present the solution, which usually sells itself. Customers feel better because they “get it,” they are making an informed decision, and aren’t pressured by threats such as “Your house will burn down.”
No unity of inspections
In 1998, a group of chimney specialists created Chapters 14 and 15, including the Levels of Inspection and the inspection items in the NFPA 211 Annex. The goal was to eliminate confusion about chimney inspections and streamline the industry. This created the chimney industry Standard of Care. Unfortunately, not all chimney inspection technicians use this information, even today, 25+ years later. 
Imagine if each airline pilot's prep before a flight with 250 people wasn’t standardized with an industry-standard preflight checklist. Some might take shortcuts. Others will take a long time to check everything. But no one would be on the same page. This lack of coordination historically resulted in accidents. When there is no consistency, problems arise. This is happening in our industry.
The future of our industry depends on unity, particularly chimney inspections. This was the goal in 1998, which was the thorn in everyone’s side).
If our industry continues to ignore the Levels of Inspection and not follow the requirements set forth in NFPA 211 Chapters 14 & 15 and items in the Annex, it will not end well. Usually, this happens with litigation. It is already happening. It’s called failure to report. That’s also in NFPA 211. NFPA 211 Chapters 14 & 15 are now case law. The precedence is set. If you are not following the Inspection of Existing Chimneys (chapter 14) and hitting these items, it’s just a matter of time. It may lead homeowners to get rid of their fireplaces.
An old, outdated chimney inspection form that does not follow the NFPA 211 Guidelines.
This is an outdated inspection form used by some sweeps to cover a variety of installation types. It is MISSING inspection items set forth in NFPA 211, Chapters 14 & 15 and the Annex which is the Chimney Inspection Industry's Standard of Care.
There are 8 forms with a variety of chimney type.
Here is an example of modern inspection forms by installation type. Each form has a multitude of applicable checkboxes for that type of installation. There are eight installation type forms available. These are the Flue & Hearth Notes™ Inspection Forms. Click on the image for more information.
A lady looks at a report, holding her head with a confused expression on her face.
Customers become confused when they read a report with technical terms. It's important to understand the defect first, then to be presented with a solution, preferably options.
A blue book with this copy on the front: NFPA 211 Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances, 2024.
The National Fire Protection Association (NFPA) publishes the 211 Standard. This is the Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances. Within this book in chapters 14 & 14, and items in the Annex, is the chimney sweeping industry Standard of Care. It is case law.
​Individuals other than sweeps can do chimney inspections.
Other trades are already doing chimney inspections, and Home Inspectors do chimney inspections as part of an entire home inspection. More and more people are learning about NFPA 211 and the inspection items. Most are interested in performing the best inspection possible, and many are already following NFPA 211.
Each member of a company or team should retrieve the correct and consistent information.
How often are there inconsistencies within your organization? Are all of your technicians catching everything? Or are they stopping at the first crack or sign of a chimney fire, writing an estimate, and leaving without a full inspection?
As an industry, we must step up to the plate. We must perform a full inspection, checking everything, including the little things. We need to explore, discover, and follow all of the inspection criteria set forth in NFPA 211, Chapters 14, 15, and the Annex. After all, every chimney is a little different, although the defects are usually the same. If you are not using NFPA 211 as your guideline for inspections, then please take it out of your proposals & estimates. This way, if something goes bad, at least you didn’t incriminate yourself.
Four pages contain a report sectioned into 8 drawings of fireplace transition points. Pictures of the damage are shown on other pages.
The Flue & Hearth Notes™ Summary Forms give you the opportunity to create an easy-to-understand inspection report for your customers. You can add images that correspond with the areas of the installation. There are also definitions for three conditions: Operational Ready, Operational Deficient, and Hazardous. Each section has a "traffic light" so you can mark that section appropriately. These forms are available for 8 inspection types" Masonry Fireplace & Chimney, Masonry Fireplace with an Insert, Masonry Fireplace with a Hearth Stove, Masonry Thimble Chimney Venting a Solid Fuel Appliance, Masonry Thimble Chimney Chimney Venting a Liquid Fuel(s) Appliance(s), Prefabricated Fireplace & Chimney, Prefabricated Chimney Venting a Solid Fuel Appliance and Prefabricated Chimney Venting a Liquid Fuel(s) Appliance(s). Click on the image for more information.
#chimney inspection, #chimney industry, #NFPA 211, #National Fire Protection Association, #Hazardous chimney, #Operational Chimney, #masonry chimney inspection, #fireplace inspection, #prefabricated chimney, #inspection forms, #Inspect solid fuel appliance, #inspect liquid fuel appliance, #Inspect chimney, #chimney sweep, #home inspector, #Chimney inspector, 
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How to Build Your Chimney Inspection Form

8/29/2023

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Picture
​A chimney inspection involves peeling back many layers of investigation, almost like peeling an onion. Just as each layer of onion is a leaf that helps feed the plant, each part of the chimney investigation peels back another layer, revealing transitions and potential defects. Just as every onion is unique with its number of layers and thickness, each chimney is unique and differs depending on many factors such as type, fuel, usage, construction, etc. If you could build your inspection, where would you start?
The first consideration we could start with is the type of chimney we will inspect. Does it fall within one of the following categories?
  • A Masonry Fireplace with or without Gas Logs?
  • A Masonry Fireplace Chimney venting an insert or hearth stove?
  • Masonry Chimney with a thimble connection venting a solid or liquid fuel(s) appliance(s)?
  • A prefabricated fireplace?
  • Listed prefabricated chimney venting a solid or liquid fuel(s) appliance(s).
Once you narrow it down to the type of chimney and what it is venting, then you can peel back another layer of common building components such as:
  • Brick, block, or stone
  • Clay flue tiles or prefabricated chimney sections
  • Exterior chimney mortar
  • Interior chimney mortar
  • Prefabricated braces and stabilizers for a chimney with or without a chase.

Picture
​Peel another layer back and look at more specifics:
  • Connector pipe and adaptors
  • Insulated thimbles for masonry
  • Thimbles and supports for prefabricated chimney
  • Components such as supports, offsets, locking bands, attic shields, etc., for prefabricated chimneys.
The next layer you could peel back is specifics about the appliance, such as:
  • Is it a fireplace?
  • Is it venting a solid-fuel appliance?
  • Is it venting a liquid-fuel appliance?
  • Is it burning oil, gas, or solid fuels?
  • Is it a furnace, boiler, or gas water heater?
  • Is it a hearth stove, free-standing stove, or insert?
 
The next layer could be appliance specifics such as:
  • Fireplace interior construction and clearances
  • Fireplace facing and hearth construction and clearances.
  • Appliance mounting (stove boards) and wall protection clearances.
  • Gas appliance installation requirements include clearances and items like a hot water coil.
  • Oil appliance installation requirements include clearances and items such as a barometric damper, hot water coil, etc.

Picture
​Depending on how far down you want to peel the onion, we have modules available to peel right down to the core. What you find within the first couple of layers usually determines how far you need to go with each layer, peeling back more evidence regarding fireplace and appliance use and how the products of combustion reacted as they entered and passed through the chimney.
Whatever your desire in an inspection process for documentation, we can create it. Whether it is a Level 1, 2, or 3, we promise your eyes won’t water when you see the cost. 

​©2024 Estoban Corporation LLC. 
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    Author

    Tom Urban has worked in the Chimney and Hearth industry for 45 years. He's been an inventor and manufacturer for 40+ of those years.

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1643 Old Hwy 34, Fairfield, IA 52556
Office phone# 641-472-7643    
Email: [email protected]
Copyright © 1984 to 2025 Estoban Corporation. All rights reserved.
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