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Streamlined Inspections & Summary Reports

2/5/2025

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I’ve been involved in the chimney industry since the late ‘70s when my wife and I started our chimney sweeping business. Anyone who was a sweep during this time enjoyed a business that boomed during the fall and winter, then fell off in the spring and summer. How times have changed. In these early days, there were no criteria for chimney inspections. Chimney sweeps swept the chimney, maybe noted some issues to the homeowner about the soot level,and left. Litigation and insurance companies started to change the industry and were the basis for developing the industry’s Standard of Care. 
Taking the NFPA 211 Annex and placing it into installation type.
One day, at the turn of the century, as I sat on my deck relaxing, my mind wandered back to the year 1998 when a bunch of guys and I drafted the Levels of Inspections, Degrees of Access, and the list of inspection items in Chapters 14 & 15 and in the NFPA 211 Annex. As I thought about how it would be incorporated into a chimney technician’s inspection, I realized it would be difficult for the technician to try to hit all the inspection items from memory. Additionally, some items would apply to one type of installation, but not all. Today, 25 years later, some chimney technicians are still missing inspection items from NFPA 211. It’s almost as if our industry Standard of Care slipped through our fingers. Is it because there are too many items for a technician to inspect? No, we've become lazy and pick and choose what we want. This led me to begin my 10,000 hours of creating what became the Flue and Hearth Notes™ inspection forms. 
Different Installation Types.
Forty years ago, before NFPA 211’s Inspection criteria, an inspection form was created with a fireplace and a handful of inspection items to check. It was in triplicate form, and chimney sweeps used it for all types of installations. It was used for all chimneys. However, a fireplace inspection differs dramatically from a chimney serving a gas water heater and an oil boiler venting into one flue. Unfortunately, some chimney sweeps and technicians still use these forms.  Twenty years ago, I envisioned building a comprehensive inspection form Based on NFPA 211 but for specific applications such as a Masonry Fireplace, a Prefabricated Fireplace, a Masonry Thimble Chimney Serving an Appliance(s), and a Prefabricated Chimney Serving an Appliance(s).  Although these installations all have chimneys, each chimney vents a different type of heating unit or fireplace. In addition, the fuels can differ: LP gas, natural gas, oil, coal, wood, and pellets.
No installations are the same, but you will see the same types of defects.
Every installation is unique, but the types of defects are the same across the board. For instance, defects can range from vertical and horizontal cracks, protruding mortar joints, stacked liners, and misaligned liners to missing chimney liners.
Start creating a Unity track: Defining what’s important.
One of my all-time favorite stories is one Tom Grandy shared about a trip to the dentist. As with any dental visit, almost everyone gets the lecture about how to floss twice a day, and we are given the same demonstration of how to floss each time we brush. One day, after a lecture on flossing, Tom shared what we all feel, and the dentists regularly hear. “I hate to floss!” I suppose that day, the dentist had heard it for the umpteenth time, and he was ready. He responded, “OK, just do the teeth you want to keep!” This has similarities to our industry. A technician can’t just pick and choose what they want to search for (the insurable cracked flue liner). All inspection items must be investigated (NFPA 211, Chapters 14, 15, and the Annex). I felt pulling all this together would create unity on chimney inspections in our industry since it didn’t seem to be happening.
The start of the Flue and Hearth Notes™ (10,000 hours) of form building and why and how they are built.
I began with the vision of a unified form. I grouped inspection items with installation types. I further included an area for defects related to specific areas, such as a chimney liner. I grouped inspection items per area where they were found in the chimney or fireplace. I included information on appliances. I had professionally created drawings and pulled everything into multiple inspection report forms. Recently, I added more forms to the offering and broke them down by fuels. We now have eight form types: Masonry Fireplace, Masonry Fireplace with a Hearth Stove, Masonry Fireplace with an Insert, Masonry Thimble Chimney Serving a Solid Fuel Appliance, Masonry Thimble Chimney Serving a Liquid Fuel Appliance(s), Prefabricated Chimney Serving a Solid Fuel Appliance, Prefabricated Chimney Serving a Liquid Fuel(s) Appliance, and Prefabricated Fireplace and Chimney. We have Level I and Level II forms for each installation type. That’s 16 forms in total. But then, we went a step further.

A man and woman stand next to their vehicle with chimney sweeping equipment.
Tom and Esther Urban prepare to sweep chimneys in 1980. They saw the need to manufacture a chimney camera and started making them over 40 years ago.
A man is leaning over the steering wheel, looking scared and exhausted.
Trying to remember all of the inspection items in NFPA 211 Chapters 14 & 15, and the Annex can be tough even for seasoned veterans.
This form has a fireplace drawing and a handful of inspection items.
This outdated inspection form was created in the 1980s. It has been outdated for several years. It does not cover all of the inspection items in the NFPA 211 Standard, Chapters 14 & 15, and the Annex. Also, it is not a "catch all" form. It specifically targets a fireplace.
The inspection form lists multiple inspection items by transition of the fireplace. It includes a fireplace drawing. It is a Level I form.
The Flue & Hearth Notes™ Inspection forms is a Do-Confirm checklist with questions based on NFPA 211, Chapters 14 & 15 and the Annex. This is the form for a Level 1 inspection. A Level 2 form is also available. There are eight form types as listed in the image below. Click the image for more information.
Picture
There are 8 installation types available for these forms: Masonry Fireplace & Chimney, Masonry Fireplace & Chimney Serving a Hearth Stove, Masonry Fireplace & Chimney Serving an Insert, Masonry Thimble Chimney Serving a Solid Fuel Appliance, Masonry Thimble Chimney Serving a Liquid Fuel(s) Appliance(s), Prefabricated Fireplace & Chimney, Prefabricated Chimney Serving a Solid Fuel Appliance, Prefabricated Chimney Serving a Liquid Fuel(s) Appliance(s). For each type there is Level 1 and Level 2 forms.
​Summary Forms
We brainstormed one day and came up with the need for a new type of form. We call this form a Summary Form. These forms are available in the same installation types listed above. These forms are unique because we further break the installation into sections, as featured below. Within these sections is a color-coded area key to check whether it’s in Operational Ready Condition, Operational Deficient Condition, or Hazardous Condition. Documenting your findings this way makes sense. For instance, the flue liners “C” may be damaged. Based on this finding, condemning the whole chimney and telling the customer it is hazardous is incorrect. Maybe areas D-H are in Operational-Ready Condition. Maybe areas A & B are in Operational Deficient Condition – meaning the crown is cracked, needs some repairs, and the chimney from the roof up (B) needs tuckpointing. It’s great to get good news with the not-so-good news.
There are 8 fireplace drawings with different transition areas highlighted.
There are 8 installation types of Summary Forms. These forms break down the installation by transitions. They are designed as an easy-to-understand form for the customers. Included is Conditions featuring: Operational Ready, Operational Deficient, and Hazardous Conditions. There are two pages for drawings that correspond to the notes page with letters. For more information, please click the image above.
PictureOur Summary Forms are designed for your customer. It breaks out the conditions of each section, where you can check off the condition to the left of the description.
Another beautiful part of this form is the explanations included for the three conditions. If used correctly, these forms will convey to the homeowner the findings of your inspection in an easy-to-understand format. In addition to explaining the conditions, they include a cover page where your information and receipt can be placed. 
​Start when business is good, so you are ready when the slow times start!
Suppose you put the principles of inspection unity into practice now. When the slow times come, your business will thrive with forward-scheduling items like tuckpointing (Operational Deficient) that can wait for repairs. Your team will perform their inspections using the NFPA 211 Inspection Items, and they will all be on the same page. Your technicians will evaluate the entire chimney per the forms (and Industry Standard of Care), finding defects and verifying conditions. They can communicate the areas of their chimney that are in Operational-Ready Condition. Some may need fixing but not immediately (Operational-Deficient), and some may need repair before further use (Hazardous Condition). 
You stop trying to sell the job when the job can sell itself without using scare tactics of condemning an entire chimney. If you can continue to do what you’re doing, you will quickly put yourselves and the industry out of business. 
Standardizing inspection requirements across the board puts everyone on a level playing field. Everyone should already be checking everything outlined in NFPA 211. Some companies do and are very diligent about it. Unity and standardization are the keys to moving your business and this industry forward. Thanks for listening. Tom

A form shows transition points in the chimney which match up the copy with the images.
These images show an inspection using the Summary Forms. Each image follows the transition point of the chimney which corresponds to the transition location with letters. It's easy to match up the letter on the copy to the letter on the image.
#chimney inspection, #fireplace inspection, Prefabricated fireplace, #chimney damage, #flue damage, #flue inspection, #inspection form, #inspection report, #NFPA 211, #National Fire Protection Association, #Chimney Sweeps, #Chimney Industry, #Chimney Standard of Care, #Inspection items, #operational ready, #operational deficient, #hazardous, #chimney transitions, #solid fuel chimney, #liquid fuel chimney
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The importance of chimney scanning for building code authorities, home inspectors, and insurance adjusters

1/21/2025

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​Whether performing chimney inspections or reading a chimney inspection report, one thing is clear: It is hard to argue with a high-resolution picture taken during a chimney inspection with a camera showing defects deep inside the flue. A chimney inspection done with the naked eye is no comparison to an internal chimney scanning. I used a 5’ chimney prop with hidden defects in the chimney inspections and classes I taught for 21 years. Almost 99.9% of the time, the inspectors missed an opening defect within the flue by inspecting only with a flashlight and the naked eye. These defects were only 17” from their face. 

Images and videos from scanning chimneys are one part of the equation. If you read a report with multiple pictures, can you understand what the defects are and what caused them? Here are some other questions to consider:

1. Can you identify and define “What is a defect?” within the chimney interior?"
2. Can you determine how the defect was created or the most probable way it was created?
3. Did you rule out other causes and conditions, leaving probable causes as to why the defect is there?

In my forty years in the chimney industry, I have accumulated a lot of images, videos, and knowledge regarding chimney construction and defects. I have also spoken at national and state organizations and taught at a national trade organization school for over twenty years (Chimney Safety Institute of America). 

This wealth of experience led me to envision a way to share this information with the chimney industry and anyone interested in internal chimney inspections, culminating in the following book. The Chimney Scanning & Inspection Guide.
Within this book is a brief outline:

• Where to start – Use IRC, NFPA 211, local codes, or the manufacturer’s installation instructions.
• Where to put drop cloths and prepare the area for the inspection
• How does scanning chimneys fit within the Levels of Inspection (NFPA 211)? Where do the Levels of Accessibility fit into all this?
• How do structure integrity and flue condition compare to what is the ideal chimney in the code books?
• What is happening within the flue and the chimney?
• What is the probable cause of the defect or symptom, along with an explanation?

Operating a chimney camera using the proper techniques and observation skills should produce more answers regarding the flue’s condition rather than presenting more questions. Since there are many types of installation, we segmented this book into modules to provide a step-by-step approach to chimney scanning by chimney type. The modules include:
​
• Scanning a Masonry Chimney and Fireplace
• Scanning a  Masonry Chimney and Fireplace with an Appliance (Hearth Stove & Insert)
• Scanning a Masonry Thimble Chimney Serving an Appliance(s) (Solid Fuel or Liquid Fuel(s)
• Scanning a Prefab Chimney and Fireplace
• Scanning a Prefab Chimney Serving an Appliance (Solid Fuel or Liquid Fuel(s)

Each installation type offers its unique challenges. We detail the differences between types of installations, including conditions to be alert for and the typical defects for each. The training modules listed above tell you the best access points and offer a step-by-step assessment process for home protection, defect diagnosis, and cleanup. If you would like more information about our books, click here. Otherwise, continue reading our blogs to learn about your interests.
Orange colored terra cotta flue tiles are all misaligned. Some soot is visible.
Looking at the interior of the 5’ chimney, it is appears the builder didn’t use mortar, which led to misaligned tiles. There are some cobwebs. The black marks may be scorch marks or soot. It’s hard to tell without a closer look.
The exterior of the flue tiles have large gaps where the tile is broke. Soot is visible.Picture
When I opened the door to the 5’ chimney, the gaps in the flue became visible. Additionally, there was a tarlike creosote deposit on the exterior, which likely came through the hole and the missing mortar. More defects were inside the flue that were missed. We then asked attendees to use our camera to scan the interior of the flue, which revealed more defects.
A spiral bound book is opened to two chimney drawings with a flue tile and length of prefab chimney.
Our Interior Chimney Scanning Guide features over 400 images and 200 pages. There's nothing like it in the chimney industry!
The spiral bound book is opened to 2 installation drawings. One for a woodstove, the other for a furnace.
This guide features a lot of technical information and five modules: Scanning a Masonry Chimney and Fireplace • Scanning a Masonry Chimney and Fireplace with an Appliance (Hearth Stove & Insert) • Scanning a Masonry Thimble Chimney Serving an Appliance(s) (Solid Fuel or Liquid Fuel(s) • Scanning a Prefab Chimney and Fireplace • Scanning a Prefab Chimney Serving an Appliance (Solid Fuel or Liquid Fuel(s)
A cylindrical Chim-Scan J3D camera with bright lights is shown in a flue tile.
The Chim-Scan® J3D camera with continuous rotation (without holding a button) a side tilt camera (0-90 degrees) and a total of 30 dimmable LED Lights.
#chimney scanning, #chimney inspection, #chimney inspector, #chimney camera, #fireplace inspection, #masonry chimney inspection, #prefabricated chimney inspection, #chimney inspection report, #chimney defects, #flue defects 
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Become a Chim-Scan® Factory Trained Technician!

1/15/2025

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Becoming a Chim-Scan® Factory-Trained Technician is a unique factory training program. It starts with our Chimney Scanning and inspection Guide. You can take the test once you feel confident that you know the information. You will receive a patch, certificate, and the Chim-Scan® Factory-Trained designation upon passing. 
 There are many benefits of becoming a Chim-Scan® Factory Trained Technician: 
• You may be able to get lower insurance coverage rates. Ask your agent about this.
• You receive a certificate, a patch, and the number upon passing. 
• You receive a copy of our Chim-Scan® Technician Logo for advertising. 
• This book is packed with great information: 
  •  There are over 400 pictures in the book.
  • The book explains Levels of Inspection and Access Points
  • When to refer to IRC and NFPA 211
  • Angles of imagery
  • Probable cause
  • The Four Pathways
  • Five modules featuring multiple installation types
  1. Masonry fireplace
  2. Masonry fireplace with an appliance - insert or hearth stove
  3. Masonry thimble chimney with a solid or liquid fuel appliance(s)
  4. Prefab fireplace & chimney
  5. Prefab chimney with a solid fuel or liquid fuel appliance(s)
The open-book multiple-choice test is based on this guide, the Chim-Scan® Manual, and knowledge of the Chim-Scan® System. Each question is worth one point. Since this is an open-book test, 85% of correct answers are passing scores. 
You can take the test online. Once you finish the test (100 questions) and press the Submit Button, you will receive your pass/fail at that time. Your Certificate of Completion is ready to print directly off the site. You can take it up to two times before you incur an additional charge. 
Here is the breakdown of the test and manual cost: 
The training Manual is $200 in print form, including the test for one person (there is a retest fee if the test needs retaking more than twice). If you order your book(s) before 1/31/2025, you will only pay ($87 + $15.50 shipping.) 
For each test, it is only $50 for each individual from the same company. For information on taking the 
test, scan the QR code below, visit our website at www.chimscanfactorytraining.com, or give us a call to order at 641-472-7643. 
A logo with Chim-Scan Factory Trained Technician, Internal Chimney Inspection Systems is in orange, red, and black colors.
Upon passing the test, you will obtain the Chim-Scan® Factory-Trained Technician designation.
A binder holds pages together for the Chimney Scanning & Inspection Guide.
This guide has over 400 images, lots of technical data including Levels of Inspections and Access, and five modules featuring the most common installation types.
The book is opened, laying flat. A masonry fireplace with cutaway view of the flue is shown.
The book features check-off boxes for the inspection process. These boxes follow the transition areas within the installation type.
An image of a chimney cap, a cut-away view of the flue, a woodstove and furnace sit next to blocks of content.
This book walks you through the chimney inspection process by transition points.
Picture
#chimney inspection, #Chim-scan factory training, #chimney inspection camera, #chimney scanning & inspection guide, #masonry fireplace, #prefabricated fireplace, #masonry chimney with thimble, #prefabricated chimney, #IRC, #NFPA 311, #Chim-Scan chimney camera

Copyright 2025 Estoban Corporation
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Cold Weather Care for Your Chim-Scan® Equipment

1/8/2025

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It’s here. The time of year that drives your chimney sweeping business – cold weather. Keeping your Chim-Scan® inspection equipment in stable temperatures is essential during these more frigid temperatures. Here are some great tips for weather extremes:
• If the temperatures are near freezing, such as 35°, it is important to store your equipment where temperatures will be warmer and more stable.
• If you accidentally leave the equipment in a freezing environment, please let it warm up in a warm area before use. Extreme temperature changes can cause erratic operation and lead to malfunctions.
• On the other hand, when summer temperatures rise, try to keep this equipment stored at 80° and below. Extreme temperatures, especially on a roof, can damage equipment.
• Take your Chim-Scan® equipment with you at night. Please don’t leave it in the truck. It may get cold (or too hot in the summer) or stolen.
• When you finish the job, please put your equipment in the front of your vehicle when traveling. It usually doesn’t bounce as severely as the back (remember riding in the back of the bus when going to school?) If the equipment is in the front, there’s also less chance of something falling on it.
When winter weather arrives, your Chim-Scan® equipment, laptops, iPads, and cell phones require extra care. Be sure to use extra caution when driving and working. If you have any questions, please get in touch with us. Thank you for your business!
#chimney sweeping, #cold weather care, #chim-scan equipment, #winter weather
A black case is open with a monitor and controllers on the top and reeler on the bottom. A battery adaptor is on the side.
All Chim-Scan® Equipment should be stored in a stable environment from 35-80 degrees. This is our Series 211 unit.
A cylindrical Chim-Scan J3D camera with bright lights is shown in a flue tile.
Cold weather takes a toll on everything. Be sure to bring in your Chim-Scan® equipment at night and don't forget your other electronic equipment. This is our J3D Camera.
A street is lit with yellow street lamps making a warm yellow glow fall over the heavy snow.
Chimney Technicians work in all kinds of weather. Be sure to care for yourself when you are working in cold weather.
Copyright 2025 Estoban Corporation
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An Unsung Hero of the Chimney Industry

10/9/2024

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A woman stands on a ladder, getting ready clean a chimney. Esther Urban cleaned chimneys, often by herself when she and Tom were chimney sweeps before they invented the first camera for chimney inspections - the Chim-Scan®. More pictures below this article.
She started sweeping chimneys in 1979 after she and her husband returned from a year in the Peace Corps in Swaziland. Crawling up tall ladders, hauling in a vacuum, and getting all sooty was just another adventure for this woman who grew up on a dairy farm and had previously worked as a milk tester. After all, how many women in 1978 would get married and spend the first year of marriage in Africa, 8304 miles from home?
For those of you who aren’t familiar with sweeping chimneys, it is a dirty and dangerous job. Back in the day, sweeping equipment was heavy and awkward. The sweep had to unload this equipment from a truck or van. The vac was the size of a 50-gallon drum and had to be wheeled into the home along with a bunch of awkward rods and brushes. The drum of the vacuums was metal and heavier than today’s versions. Often, the sweep would lay down tarps, get the vacuum going (to minimize any soot), and then climb a ladder to the roof.
Once at the roof, they had to maneuver onto what could be a steep slope and make their way to the chimney. Once at the chimney, it was time to sweep. Soot dust usually came up in those days, but sometimes residue or chunks would fall into the firebox. So, after maintaining balance on the roof and navigating back and down the ladder, they would have to clean up debris in the firebox. The homeowner asked her and her husband if they got everything and if it was safe. Questions like this made them both uncomfortable because they could only see so much.
They discussed the need to be able to see into the flue. Literally. They asked around at a National Chimney Sweep Guild Convention in 1983, and no one had answers. For the next year, when her husband spent a lot of time researching and developing this idea, she would sweep during the day and listen to his findings or help him at night. This was also while she took care of the office work.
Esther had her hands full marketing and getting the message across about the need for chimney cleaning by a professional. In the eighties, people didn’t think they needed to have their chimneys swept. After all, a chimney was built of masonry. So, how could a chimney fire destroy a masonry chimney or a house? Chimney fires happened, and the word spread, like the fires, that a chimney fire could ignite the home. Still, homeowners felt they could clean a chimney just as well as a sweep and didn’t want to pay for the cleaning.
Then, when her husband finished up on the chimney camera after a year of research and engineering it himself, they scanned their first chimney. What an amazing view! Even in black and white, it was apparent there was a whole different world inside of the chimney. Defects such as hidden breechings, flue cracks, and other types of damage, which weren’t identifiable with the naked eye and a flashlight, became visible. As more chimneys were scanned, they began to realize the risks that America’s homeowners faced. Unknowingly, they became the first man and woman in the entire world to scan a chimney!
In 1984, they introduced the Chim-Scan® Internal Chimney Evaluation System at the NCSG Trade Show in Washington, D.C. It was described as “the showstopper of the convention – High-tech meets chimneys!” and CNN interviewed her husband. Initial orders proved disappointing. After all, this was the first chimney camera anyone had seen, and sweeps thought they could see everything necessary in the flue. Word started getting around once they started working with insurance adjusters doing fire investigations.
Esther Urban continued to sweep chimneys occasionally and manage the responsibilities of an office. Most of their customers were happy repeat customers. Sales of the cameras started taking off, and her husband Tom was offered a job as Director of Technical Advisory Services in Fairfield, Iowa, working for a distributor named Copperfield. They sold their sweeping business and moved. She continued to manage the day-to-day operations of the Chim-Scan® business and the Chim-Scan® cameras, and the Urbans changed the chimney cleaning industry into a chimney inspection and repair industry.
Anyone who was around “back in the day” that became a successful sweep due to their hard work has to agree we wouldn’t be where we are without the Urbans and their Chim-Scan® Cameras. Some may argue this point, but as one who lived through this time and was heavily involved as a technical consultant and innovator for the largest supplier in the industry, I’m happy to argue this point with you. Without chimney cameras, would the industry have grown like it has? Sure, it might have come along eventually, but perhaps chimney sweeping would have retained its “top hat run a brush down the flue because he has nothing better to do” job? Instead, with the help of Tom and Esther Urban, the diagnostics of what was found in chimneys was born with the Chim-Scan®.
It is said that we stand on the shoulders of our ancestors or predecessors. Whether it's those who settled and built this fine country we take for granted or a couple who “took it to the limit” (and beyond), it's time to appreciate them and give them the accolades they deserve. Esther Urban literally climbed beyond the accepted female norms of the day. She was the first woman to scan a chimney in the U.S. She helped create an industry and a better place for women, and that’s enough to put her (and Tom) on a pedestal for all they have contributed to our chimney industry. Forty years have passed since the inception of Estoban, the manufacturer of Chim-Scan® Internal Evaluation Systems. Thinking about where the next 40 years will take this industry is exciting. 

Guest Blog by Karen Foreman
Author of Design Ideas for Fireplaces, former industry technical consultant, marketing director, product specialist, innovator, and writer. 


​©2024 Estoban Corporation LLC. 
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How Scanning Chimneys Changed the Chimney Sweeping Industry

9/20/2024

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​The chimney is a long and dark mystery that has been a part of human culture through the centuries. Because our ancestors frequently used their chimneys for heating and cooking. They were at the chimney's mercy when they became clogged. An unfortunate goose or a small child was used to attempt to dislodge blockages and sweep away the soot and grime. For centuries, humans' best efforts have led to the question, "Can I see from bottom to top?" and “Does it look OK?” Based on a poor visual view, they assumed all was good! Only in recent history can we see inside the chimney to determine whether there are defects and why the system may not be venting correctly.
Tom and Esther Urban started sweeping chimneys in 1979 after spending time in the Peace Corps. They founded their business in Pennsylvania and enjoyed interacting with customers. What bothered them was that they couldn’t see into the chimneys very well. The concept of an interior chimney camera was born.
At that time, there were no chimney cameras. Trying to lower a regular camera was not only a bad idea, but when Tom attended a security conference in New York City, the vendors asked, “You want to do WHAT with a camera?” They thought he was nuts.
Today, Tom, Esther, and their Daughter Shelley run a chimney camera manufacturing business. They design, construct, and assemble new cameras, controllers/monitors, and repairs, in addition to wearing many other hats. Their staff is well-taught, can tackle complex wiring boards and repairs, and runs diagnostic procedures on damaged units needing repair. The chimney camera equipment is manufactured just outside Fairfield, Iowa, a small town in Southeast Iowa. Their chimney cameras have been used for four decades to pinpoint defects, take images, and capture videos, making America’s homes safer.
These cameras are reliable, easy to use, repairable, and manufactured from heavy-duty commercial parts. They are designed for day-to-day use for scanning chimneys. Other uses include air duct scanning, crawl spaces, confined spaces, search and rescue, and are even installed on farm equipment. Along with the equipment, Tom provides technical support training on chimney scanning, diagnostics, and documentation. He taught for the National Chimney Sweep Guild at conventions, the Chimney Safety Institute of America, several state chimney sweep guilds, and home inspectors. He was a guest on 20/20, This Old House, CNN, and others. He served as an NCSG director, as the head of the Tech Committee, and on the CSIA Board of Directors. He received some of the industry/s highest awards, such as the President’s Award from the National Chimney Sweep Guild, the Education Award from the Chimney Safety Institute of America, and more. 
Tom and Esther Urban are holding chimney cleaning equipment.
Tom and Esther Urban started out sweeping and inspecting chimneys. They were concerned with what they couldn't see, so they created the first dedicated chimney camera in 1984.
The oranigish flue shows a scorch mark, a vertical crack and ash.
A clear Chim-Scan® image captured scorch marks, debris and a crack in the flue.
A chimney camera with orange whiskers and bright lights is in the flue.
A Chim-Scan© Lighthouse Camera is used to scan a chimney flue.
Tom Urban sits on the outer hearth holding a chimney rod and showing technicians images on the monitor.
Tom Urban trains chimney technicians on how to use the Chim-Scan© Inspection Camera and how to interpret chimney defects.
​©2024 Estoban Corporation LLC. 
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What it Took to Invent a Chim-Scan® in 1984

9/16/2024

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Tom and Esther Urban are dressed and ready to clean chimneys.Tom and Esther Urban preparing to sweep chimneys in 1980.
Tom and Esther Urban founded a chimney-sweeping business in 1978 after they served in the Peace Corps. When they got out, it was during the oil crisis. Homeowners were installing woodstoves in old chimneys or installing them with new chimneys. Creosote rapidly built up, and chimney fires started to erupt all over the country. It was a great time to start a chimney-sweeping business, and that’s just what they did. Tom partnered with an insurance adjuster on some of his calls. It always bothered Tom and Esther that they could never obtain a clear view of what was in the flue. At this time, no chimney cameras were available to scan the flue. Tom saw the need for one and researched what it would take to build one. The search would take him to Cornell University, Ithaca, in New York State.
Tom and Esther traveled on Sunday afternoons to Cornell University to search the library’s optics section of the Thomas Registers. There were about twenty 3-inch-thick books listing almost every manufacturer in the U.S. and what they manufactured. They spent many hours copying information about everything they could foresee needing for Tom’s design. Tom then attended a security convention in New York City. After a year of research and work, he took his first camera to the 1984 National Chimney Sweep Guild Convention in Washington, DC, and the first chimney camera – the Chim-Scan®- was born. It was pronounced a “Showstopper” by CNN News Channel. However, it took years before America’s Sweeps adopted and used this critical tool.
Today, forty years later, in 2024, it’s hard to fathom a time when there was no available technology. Imagine what it would be like if the internet disappeared today. That’s what Tom Urban faced when he started researching parts to create a camera capable of being lowered into the chimney and taking a picture from several feet away.  
Eventually, sweeps started to catch on to the need for scanning chimneys. When they needed to prove there was damage to a chimney and could back it up with pictures, the insurance adjuster was more likely to approve a chimney fire claim. Over the years, many companies have sold “chimney cameras,” some of which are decent quality, some modified baby monitors, and some are lightweight consumer-grade camera systems from China or another location. But 40 years later, Chim-Scan® Cameras are still churned out from their manufacturing facility in Iowa, right in the Heartland. Unlike some other chimney camera companies, Chim-Scan® Cameras can still be repaired unless they are too old, and the parts are no longer available. Someday, when Tom and Esther decide to retire or spend time chiseling away at their bucket list, their daughter Shelley is poised to step up as President to run the Estoban Corporation, manufacturer of Chim-Scan® Cameras, the true original commercial-grade chimney sweeping camera. 

​©2024 Estoban Corporation LLC. 
1984 was a year that fostered technological growth:
  • The 3.5” floppy diskette was introduced.
  • The first 3D printer was invented.
  • The first desktop printer was invented.
  • Flash memory was invented.
  • Hitachi made the first memory chip that held 1MB.
  • IBM made its first portable computer – 30 Lbs.
  • Microsoft introduced DOS (You had to type in commands).
  • Bill Gates made the cover of TIME Magazine, holding a floppy disc.
  • Steve Jobs and Steve Wozniak were awarded the National Medal of Technology.
  • Steve Jobs launched the McIntosh PC.
  • There was no internet (it would be born 10 years later)
  • Cassette tapes and Walkman’s were popular.
  • Mark Zuckerberg was born.  
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Gear Up for National Fire Prevention Week - October 6-12, 2024

9/12/2024

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Three chimney flue tiles are shown with soot streaking and a large vertical crack.These chimney flue tiles were exposed to a severe chimney fire.
National Fire Prevention Week is just around the corner. Are you ready to promote your business? After all, as a chimney inspection business, you are already part of a fire prevention team, which is the chimney and hearth industries. According to the U.S. EPA, the leading factor contributing to home heating fires was failure to clean, principally creosote from solid-fueled heating equipment, primarily in chimneys (NFPA). How can you advertise your business while educating your customers and the public? Here are some ideas:
Bring it “online”! – what to do during a chimney fire!
Most customers have no idea what a chimney fire is. They don’t know how to watch for an increase in the draft, the clinking sound of breaking clay tiles, the creosote falling into the firebox or oozing into the appliance, and the loud whirring sound as the draft increases. They need to understand that while their chimney may be constructed of masonry or a prefab system, these are designed to vent combustion products and not necessarily the high temperatures and effects of a chimney fire. Post this information on your website and use social media to spread the message. Show your Chim-Scan® Camera in use and the pictures it produces. They may have heard about it on TV or at another venue, but not everyone understands the needs and steps they should take to protect their home and family.
Show it off! - Your van parked in strategic spots, employee uniforms, etc.
During fire protection week, there will be news with fire statistics, firemen (and women), fire stations, and more. Park your vehicle in a public place. At lunch, it might be a fast-food business. Park it where people driving by can see it. Consider putting a QR Code on your van so they can quickly scan your site while waiting for the traffic light or before heading back to work. Leave it out to advertise in other secure locations when you or a team member is off work.  
Teach it! - Kids, civic groups, etc.
Civic groups and kids’ groups are always looking for speakers to put on a presentation. Does public speaking make you feel uncomfortable? You must remember that you are providing a service that has helped reduce the number of chimney fires and likely saved lives. Pass out coloring books or flyers to the attendees. The National Fire Protection Association has a wealth of informational brochures, games, and coloring pages on its website. Go to www.nfpa.org, then to Events, and click National Fire Prevention Week. 
Own it!  - Newspapers, radio talk shows, TV Stations, etc.
Offer to demonstrate your Chim-Scan® chimney imaging camera. TV shows and newspapers love to have local news during this event and filming a chimney inspection adds interest. Radio talk shows are another great venue for spreading the word this week. Most homeowners don’t know the difference between types of creosote. They likely don’t understand that an all-night burn isn’t always a good idea. You own the information; share it!
Give it your all! - Drawings for smoke extinguishers, smoke alarms, CO Alarms, etc.
During Fire Prevention Week, run daily drawings on your social media accounts. If they “like” your posts, put them in the hat for a drawing for a free fire extinguisher, smoke alarm, and/or CO alarm package.
National Fire Prevention Week is one of our industry's busiest times. This year’s theme from the National Fire Protection Association® (NFPA®) is “Smoke alarms: make them work for you!™” During this time, fire prevention is on people’s minds, and some fire departments may talk about chimney or heater fires. It is a great chance to tell your story and share some of the knowledge you’ve gleaned as part of the chimney fire prevention team.

Two cameras resembling a lighthouse (on wheels) and a heavy-duty case with monitor & keyboard.
The Chim-Scan© J3D Cameras and 211 Monitor are high-quality commercial grade scanning equipment made in Iowa.
​©2024 Estoban Corporation LLC. 
A Chim-Scan© chimney camera with a tilted lens and lines showing it's adjustability.
Our J3D™ Camera provides views from 0 to 90 degrees. It also provides continuous rotation without holding a button.
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Esther Urban - First Lady to Scan a Chimney Flue and Co-Inventor of the Chim-Scan© Internal Viewing System

9/12/2024

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Picture
​Esther Urban joined this industry when she started selling firewood, then became co-owner of a chimney sweep and repair business in 1978. She swept chimneys, helped with bids and managed the office. Then she became co-owner of Estoban® with the invention of the Chim-Scan© Inspection System.
​Esther currently manages the office at Estoban and continues to share in the inventive process as part of the Innovation Team.
She also builds cameras and provides creative input.
Esther has been in the industry for 43 years and has been in the chimney and hearth industry for 38 years.
She previously spent time in the Peace Corps in Swaziland, Africa as a volunteer in the 1970’s. She is involved in community service as a volunteer and has made numerous memory blankets and tee shirt blankets, donated to the Chimney Safety Institute of America (CSIA) Auction. She is recently finished another chimney sweep baby blanket for The Gathering, sponsored by the South Carolina Chimney Sweep Guild. 

​©2024 Estoban Corporation LLC. 
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Who is Estoban? What is a Chim-Scan® Camera?

9/9/2024

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The image is Esther and Tom Urban standing next to the Gothic House.Esther and Tom Urban Caricature.
​Driving down a little highway amidst the rolling fields of corn and soybeans outside of Fairfield, Iowa, you might think of the movie “Field of Dreams.” You might be surprised to learn that a specialized, high-tech manufacturing facility is nestled amidst some pine trees with cows grazing in the fields just off the highway. What looks like a fancy, big red machine shed houses the manufacturing operation that built the first chimney camera in the world. As you move around the corner, you see a building attached to it that houses the office, with many lovely windows and an inviting porch. Next to it sits the home of the first man and the first woman to scan a chimney with a camera worldwide. But let’s start at the beginning.
Tom Urban met his wife Esther while he was working on a dairy farm in 1975, and they were married a year later, in 1976, after Tom graduated from college with a degree in Dairy Sciences. Being an adventurous couple, they set off to Swaziland, Africa, for a stint in the Peace Corps (who does that?). When they returned, they saw an ad and decided to open a chimney-sweeping business.
They swept chimneys and encountered glazed flues and flues damaged by chimney fires. They searched for a source of chimney liner pipe and began relining the damaged flues. “There weren’t any commercial liners available for chimney sweeps,” notes Esther. “We had to go to Chicago to buy liner!” Tom learned about wrapping a liner with a ceramic blanket from the Chicago Manufacturer, although it was not used for chimney liner applications. “I brought the concept of wrapping stainless liner with a ceramic blanket to our industry,” Tom states proudly.
Tom partnered up with an insurance adjustor with a masonry background and began to see the need for a better way to observe chimney interiors. In 1983, at the National Chimney Sweep Guild Show, he talked to other sweeps about his concern that they may not see all interior flue defects with a flashlight, but most sweeps thought they were catching everything. Tom recalls, “I’m thinking, I’ve got 20-20 vision, but I know I’m missing things! Coming out of the convention, crossing the bridge out of St. Louis, I vowed to have a chimney camera system before the next convention!”
After a year of research, Tom finalized a black-and-white chimney camera and monitor system. With the technology of the times, a system the size of a footlocker with wheels was required to move it in and out of the customer's home. In 1984, at the NCSG convention in Washington DC – Chim-Scan® was shown for the first time to a national audience. It was pronounced a showstopper by CNN News Channel, and many thought Tom was nuts for sticking a camera in a chimney, but time has shown he's an innovator.
Estoban stays current on new technology, but with the rise of disposable technology, they have become even pickier about what they put in their equipment. They only buy and work with commercial electronics, which tend to move slightly slower than consumer electronics. They use Commercial because it has to workday after day, with the option of repair. Shelley explained, "One would never trust a sewer company if they showed up with a teeny tiny camera hooked up to their phone. That stuff is cool and cheap but cannot withstand everyday abuse." For those who might not know, Estoban repairs and upgrades Chim-Scan® Units as long as the parts are available. Currently, they can upgrade most units built since 2010.
When you look at a Chim-Scan®, you are looking at a controller that Alicia or Shelley wired, a Case that Tom or other staff built, a reeler that Esther or Therese wired, and a camera that Tom or another employee built. Alicia and Shelley are small component assemblers who help keep the rest going.
In 2016, a new addition, or backroom, was added. The latest addition starts with a 9 ft ceiling and then jumps to a 16 ft ceiling, allowing us to build a mezzanine. The Back half of the 'Backroom' is Tom's Chimney Lab. There is a masonry fireplace, prefab insert, and a masonry thimble chimney; the mezzanine allows roof access to these chimneys just by climbing a set of stairs. Watching their videos, you'll see the Lab; they use it daily to test repairs, new units, and new products.
New technology has been implemented into the manufacturing operation, such as 3D printers, which are now used to print the stabilizers for the cameras, freeing up the CNC machines. This also allows continual parts improvements, and there is no waiting on parts, which some manufacturers had to do in 2020 and 2021. Shelly creates the 3D drawings and designs all 3D printed parts on her computer.
Tom's favorite tools are his four CNC machines; they have sped up production 100-fold. Parts are constructed in-house for the Chim-Scan® Units. Tom shares these tasks with other employees.
As stated before, Estoban also repairs the equipment it builds; this involves the oldest employee, Marvin, who does 80% of the repairs and many of the upgrades. Ray is the shipping and receiving guy. Every package that comes in gets unpacked and photographed by Ray, who then cleans it within an inch of its life and hands it over to Marvin. Esther, Alicia, and Tom pick up the other 20%. Once a Repair or Upgrade is complete, it gets reviewed, tested, and tested again by Ray or whoever is free. It is then cleaned again (as fine soot is worse than glitter to get rid of), photographed, boxed up, and shipped out.
Once new units are complete, they 'sit' for 8 hours, being turned on and off, running for a few minutes to hours, are taken to the Lab, and run up the chimneys to test every part of the unit. They are then photographed, packed, and shipped so we can see what they're talking about when a customer calls.
Some may ask, with the listed jobs above, who answers the phone? Shelley and Esther are the voices of Estoban; they cover customer service, sales, and tech support.
Estoban also has the benefit of being a pet-friendly workplace. If you stop by for a visit, you receive a greeting by the little booming voice of Bella the Wheaten terrier, and the dismissive glance of Binx, the cat, aka Inspector 12. Solomon and Bella oversee internal security, employee well-being, and occasional photo shoots. Max oversees everyone's work, sending random emails (touch screen computers) and the rare photoshoot.
Speaking of the past, you may ask, What about the future? Shelley will run Estoban if Tom and Esther retire.
She has grown up in the business and currently wears a lot of hats:
  • She can build a camera and monitor system starting at zero.
  • She troubleshoots camera issues.
  • She designs all 3D printed parts on her computer and then tests and evaluates them.
  • She manages all of the marketing at Estoban, including being the webmaster.
  • She can step into any position within the company at any time to fill in as needed.
  • She is a key decision-maker along with Tom and Esther.
Shelley is set to maintain the Chim-Scan® standard of excellence and keep growing the business along with leading-edge manufacturing concepts and the latest technology. Will Tom and Esther retire? They may eventually take more time off with shortened hours to fit in more recumbent bicycle rides or time off to hit some “bucket list” items, but they will likely continue to work in the business because when you love what you do, it’s not work. It’s a passion.

Tom, Esther, and Shelley Urban are all smiling.
Tom, Esther, and Shelley Urban
​©2024 Estoban Corporation LLC. 
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    Tom Urban has worked in the Chimney and Hearth industry for 45 years. He's been an inventor and manufacturer for 40+ of those years.

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